Winding technology and operation details of automatic winding machine

Winding technology and operation details of automatic winding machine The function of the core component controller of winding machine. Controller is the core component of winder and plays an important role. At the same time, the performance of the components also determines the working performance of the winding machine. The control brake is the brain of the winding machine, which is responsible for controlling power supply and wiring. The controller is responsible for the overall operation control of the winding machine and the power supply of some parts. If disturbed by unstable power grid, it is easy to appear black screen, out-of-control components, crash and other phenomena.

Therefore, our workshop should provide special power supply and other measures to ensure the power supply of the winding machine and make the winding machine run better. The normal operation of the winding machine needs the support of many factors, among which the power supply is a very important part. As we all know, winding machine is a kind of precision equipment, which is widely used in transformer manufacturers. Strict requirements for production environment and processing technology. The operation of one winding mentioned above has a great influence on the power of the motor. At present, there are two commonly used winding machine controllers. One is to integrate the general controller provided by the supplier, and the other is the controller developed by the manufacturer. The common faults of the controller are the high-voltage control part and buttons. Users can't solve these problems, so they need to notify the manufacturer for maintenance.

The fault of frequency converter is also very common, so you can judge the fault by looking at the display interface of frequency converter. If the motor fails, the user should pay attention to whether the motor has abnormal sound and whether the temperature rise is normal. If it is normal, stop the overload operation during the use of the equipment; Brake is a wearing part, and the winding machine should be adjusted in time after being used for a period of time, and replaced if necessary. 1. First, determine the wire harness specification of automatic winding machine, and get the correct related information and configuration sheet. 2. The winding speed of the thin thread of the automatic winding machine can be set faster, but the acceleration in the early stage should be small to prevent wire breakage. 3. The winding speed of thick thread needs to be set slowly, but the torque at medium and low speed should be enough. 4. When the automatic winding machine winds the aluminum wire, it should be noted that the tension is much smaller than that of the copper wire with the same specification, so as to prevent the wire from being stretched and the conductive wire diameter from becoming smaller, and the paint is cracked, resulting in defective products. 5. When winding aluminum wire with automatic winding machine, the set wire diameter should be increased due to the decrease of tension. According to the tension, use threading wheel as little as possible. 6. For example, self-adhesive wire and enameled wire should be enlarged when setting the wire diameter, because its appearance is not smooth and there is no inertia.

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