Briefly describe the impact of the environment on the operation of the winding machine

The winding machine is an indispensable equipment in the electrical manufacturing industry, and the impact of the operating environment on electrical equipment is a link that many users overlook. When the equipment encounters problems such as poor stability and unexplained faults, external causes should be focused on investigation. The control system of the winding machine belongs to a precision electrical system, consisting of powerful calculators, precise stepper controllers, etc. Any interference factor can cause the winding machine to work abnormally.

1. Vibration and electromagnetic interference

Winding machines are precision electrical equipment with complex control systems. Vibration and electromagnetic interference are the natural enemies of the controller. Vibration can affect the normal contact of the circuit, and the root cause of faults such as loose wire ends and poor contact is vibration. Electromagnetic interference is also quite common in our lives, such as mobile phones affecting the normal operation of radios. When there is a strong source of electromagnetic interference, the controller of the winding machine will have arithmetic errors, Frequent alarms and a series of issues.

2. Power supply

If the winding machine is compared to a car, then the power supply is gasoline, and the quality of the power supply plays an extremely important role in the normal operation of the winding machine. It is inevitable that there are high-power equipment in the factory, and when these equipment starts and stops, the factory voltage will fluctuate. This abnormal power supply change can seriously affect the normal operation of the winding machine controller. If the power supply is in excess of or below the rated voltage for a long time, The electrical components of the equipment may malfunction, such as weak spindle motor or abnormal temperature rise of the motor. The first thing to check is whether the power supply is normal.

3. Factory dust and humidity

The quality of the factory environment directly affects the lifespan of the winding machine. If the winding machine works in a workshop with severe dust for a long time, the controller heat dissipation plate and many oil lubricated parts will accumulate a lot of dust and produce oil sludge, which seriously affects the normal heat dissipation of the controller and the lubrication effect of the moving parts.

The winding machine belongs to precision electrical equipment and has certain requirements for the operating environment. Dampness, dust, and vibration can all affect the normal use of the winding machine. For a winding machine that has been in such an environment for a long time, the wear and normal state of all components are abnormal; The normal supply of power is also very important. In environments with high voltage fluctuations, abnormal temperature rise, overheating, and electrical control system abnormalities may occur during winding. The winding machine controller is a very precise control system, and it has higher requirements for power supply. Customers with conditions should have dedicated circuit power supply, and circuit terminals should be equipped with voltage regulators.

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