How to determine whether the winding machine is abnormal by listening to the sound

There is a wide variety of fully automatic winding machine equipment in the market, but careful customers can notice that their naming has a certain standard and basis. The purpose of the equipment can be easily understood through the name. Automatic winding machine manufacturers need to first introduce the classification of fully automatic winding machines here.

During the winding process of the fully automatic wire winding machine, a very subtle "hmm" sound can be heard, which is the sound of the motor rotating; When the shaft slides, you will hear the sound of a "scratch" of the guide rail sliding; Occasionally, there is a sound of gas released by the air pump, which is generally pleasant and does not produce a very harsh sound. Experienced automatic winding machine manufacturers can use the sound to determine whether the winding machine is abnormal.

If the screws are not tightened or the part needs to be installed with screws but no screws are installed, the inertia impact force generated during the operation of the winding machine components may cause the parts to loosen, and in severe cases, impact may occur. Therefore, when hearing the impact sound, the machine must be shut down and the equipment must be inspected quickly; If the base of the winding machine is not heavy enough or the floor is uneven, the winding machine will shake and make a "da da da" sound during operation; Insufficient lubricating oil in the bearing, and a "sizzling" sound can be heard in the bearing room of the winding machine; The steel ball in the bearing is damaged and there is a "gurgling" sound during operation; Loose rotor parts, such as loose counterweight screws on the inner fan blades of the cage rotor, or loose rotor shafts, can cause the winding machine to produce a knocking sound; When the shaft is bent or the bearings are worn, the winding machine will also produce vibration and uneven friction sound; The abrasion of the paint on the wire leads to the intersection of two wires, causing a "sizzling" sound. However, by then, a short circuit had already been caused, which could seriously damage electronic components. Therefore, regular inspection and maintenance are more important than remedial measures!

Precautions for safe operation of automatic winding machines

1. The operator must pay attention to safety. After the machine is started, the hand cannot be close to the rotating part. If adjustment is required, the machine must be stopped first and then adjusted. After adjustment, the machine can be restarted only after confirming that the hand has left the dangerous area.

2. Operators should not wear gloves while working, and the sleeves should not be too long. Female operators should tie up their long hair.

3. When the machine makes abnormal noise, the operator should immediately stop the machine and seek maintenance personnel to repair it. They should not make unauthorized claims to avoid material waste and machine damage.

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