Each component of the winding machine is indispensable for completing the entire processing

With the development of modern CNC technology, the integration scale of circuits is becoming larger and the technology is becoming more complex. According to conventional methods, it is difficult to locate faults in a very small area. However, once a system fault occurs, using this method can shorten the downtime and quickly find the fault trigger. There are many components of a winding machine, and their functions are different. Only the composition of various controllers can form a complete set of processing and operation processes.

What role does the sensor play in the winding machine?

Detection of various parameters such as counting and speed

The counting function is a basic function implemented by sensors in the winding machine, which mainly includes counting the output of the winding machine and counting the number of turns of the winding machine spindle; The rotation speed of the main shaft is also achieved by sensors. Through this data, users can easily calculate the output. Different wire diameters are selected and different winding speeds have unified data, all of which are the functions of sensors in the winding machine

In the wiring system of an automatic wire winding machine, sensors are needed to tell the equipment which position is the starting point and which position is the maximum value. These are all completed by sensors. Nowadays, fully automatic wire winding machines no longer require manual operation. Sensors are configured at each position in the wire winding machine, and the completion of a series of actions such as the skeleton in place and the tail rack position is achieved by sensors.

Functional programs can be used to check the accuracy and reliability of the specific execution of these functions by the winding machine, in order to quickly determine which function of the system is faulty, and then determine the possible cause of the fault. This method is difficult to determine whether it is a programming or operational error for CNC winding machines that have been lacking maintenance for a long time, idle for a long time, and for inspections during the next startup, as well as when the red wire machine causes a large amount of waste without an alarm, It is still caused by a winding machine malfunction, which is a good method to determine the winding machine malfunction. Moreover, it can continuously run functional testing programs multiple times to diagnose the stability of the entire winding machine's system operation.

Many customers are not very familiar with the settings and usage of the winding machine after purchasing it. The winding machine manufacturer will take you to understand:

Firstly, it is necessary to have a good understanding of the type and characteristics of the skeleton wire, the number of turns, the appearance material, and the winding speed

2. If the wire is thick, the speed should not be too fast (overspeed), but attention must be paid to whether the torque at medium and low speeds is sufficient.

3. The winding speed of the thin wire should not be too slow, but it must be started with a slow climb to avoid breaking the wire.

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