Transformer winding machine is composed of integrated circuits with numerous electronic components

Transformers are large electrical components, so the structure of winding machines is large, and their weight ranges from several hundred kilograms to several thousand kilograms according to the level of winding machines. Due to the continuous application of modern technology in transformer winding machines, the new models have become more powerful in terms of functionality. The presentation of flexible pre compression devices has replaced the traditional tedious process of manual tapping and shaping, making the transformer winding process simpler.

Transformer winding machines are composed of integrated circuits with numerous electronic components, and their insulation performance is closely related to environmental humidity. Excessive humidity can easily cause circuit boards to short-circuit and burn out; If the humidity is too low, it is easy to generate static electricity and may also puncture some electronic components. Therefore, excessive or low humidity can pose a potential threat to the transformer winding machine.

Secondly, the ground vibration is strong, and many factories require motors to produce physical displacement actions such as dragging and vibration, which not only brings huge noise, but also the severe vibration caused by machine operation may cause damage to the transformer winding machine. Therefore, when placing the transformer winding machine, try to keep it as far away from the work site with a large earthquake source as possible; If the workplace cannot be changed, a sponge or bufferable object should be placed under the main body of the transformer winding machine to reduce the harm caused by vibration.

The common functions of the winding machine manufacturer's winding machine include preset number of turns, automatic parking, forward and reverse winding, automatic slot crossing, etc. In practical use, it should be noted that the first thing is to start and stop the winding slowly. The function of starting the winding slowly is to slow down the equipment after starting, in order to reduce the impact on the tension structure and enameled wire. The general situation can be set to 1 to 3 turns according to actual needs, The stop idle function is for the equipment to run slowly before ending the winding sequence. This function can reduce the impact on the brake and make the equipment smoothly end the winding, especially for winding processes that require precise positioning.

This parameter must be set, and according to the different operating speeds of the equipment, the parameters should also be adjusted accordingly. Generally, it is 2 to 5 turns, followed by the direction of wire arrangement and winding. These two parameters respectively set the displacement direction of the wire arrangement and the direction of spindle rotation. The wire arrangement axis and spindle of the automatic winding machine are controlled by a controller, and there is a specific linkage relationship. When setting, it is necessary to clarify the displacement direction of the wire arrangement axis, Many users report device alarms during debugging due to device protection caused by incorrect settings, and the winding machine has a detection zero point.

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