How to Accept the Winding Equipment of Automatic Winding Machine Manufacturers

Automatic wire winding machine is a machine that wraps linear objects onto specific workpieces. Most electrical products require enameled copper wire (abbreviated as enameled wire) to be wound into inductance coils, which requires the use of a winding machine. For example: various electric motors, fluorescent lamp ballasts, transformers of various sizes, televisions. The mid range and inductance coils used in radios, line output transformers (high-voltage packs), high-voltage coils on electronic igniters and mosquito killers, voice coils on speakers, earphones, microphones, and various welding machines cannot be cited one by one. All of these coils need to be wound using a winding machine. The textile industry often uses cotton yarn, artificial fiber yarn, and other materials to wind various yarn balls and blooms suitable for textile machines, all of which require a winding machine to wind them.

The commonly used automatic wire winding machines winding wires are mostly enameled copper wire (winding inductance coils of electronic and electrical products), textile wire (winding yarn strands and coils used in textile machines), as well as electric hot wires and soldering wires, wires, cables, etc. used in winding electric heating appliances. There are various types of winding machines, which can be classified into general and specialized types according to their purposes.

After purchasing an automatic winding machine, we need to conduct acceptance testing on the new equipment. So, how should we conduct acceptance testing on the winding equipment? Currently, there is no clear standard for the manufacturer of the automatic winding machine to refer to, and many users often judge based on their own experience. As a result, detailed problems existing on the equipment often cannot be detected. Generally, the following steps should be followed for testing:

Firstly, visual inspection and measurement are required. During the equipment unpacking and assembly process, the appearance and various configurations of the equipment can be observed to see if they are complete. During the assembly process, the contact and smoothness of various sliding parts can be checked. Testing tools can be used to measure the coaxiality of various shafts and sleeve holes, and the lubrication of relevant action parts can be checked to ensure stability, reliability, and no blockage. The second step of testing is to run at idle for about 30 minutes under no load. Check that there is no significant temperature rise in all bearing parts and sliding parts. During idle operation, test the equipment for good execution of high and low speeds and various actions. Check the accuracy of the parking position when crossing the slot. At the same time, check whether the brake is effective, and whether the tension device and wire passing wheel in the wire passing device are smooth and smooth.

After the automatic winding machine has gone through idle operation, it needs to run with the wire. During the winding process, it should be checked whether the number of coils is accurately counted, whether the movement of the wire arrangement device is smooth and correct, and visually check whether the wound coil is flat and compact compared to the set process, and whether the insulation layer of the enameled wire is good.

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