Popularize the debugging methods for transformer winding machines from winding machine manufacturers

With the rapid development of technology, modern transformer winding machines have greatly increased the difficulty of setting and debugging due to the integration of various technologies such as electrical control, mechanical transmission, and photoelectric detection. Many customers often have no way to start setting up winding machines after purchasing them. Below, the manufacturer of Weiding fully automatic winding machines will introduce the functions and common debugging methods of transformer winding machines. The following points are listed:

After purchasing the winding machine, the first step is to power on and conduct a no-load trial run. This process first checks whether the winding machine operates smoothly and whether there is any abnormal noise. As a debugging personnel, they should check each function one by one according to the winding machine manual of the fully automatic winding machine manufacturer, which is also a process of familiarizing themselves with the equipment, After preliminary familiarization with the equipment functions, it is necessary to identify the corresponding equipment functions based on the winding process of one's own product. Combined with the process, it is necessary to check whether the equipment functions match the winding requirements. Detailed communication with the equipment supplier is required during the procurement process to avoid not paying for the equipment and winding requirements after purchase. In this regard, it is important to pay attention to the allowable wire diameter, larger load, layout width, and accuracy of the equipment, These parameters are the basic data that determine whether the equipment meets the winding requirements.

The transformer winding machines of fully automatic winding machine manufacturers commonly have functions such as preset coil number, active parking, forward and reverse winding, active cross slot, etc. In practical use, the first thing to pay attention to is to start and stop the winding slowly. The function of starting the winding slowly is to work slowly after the equipment is started, with the intention of reducing the impact on the tension structure and enameled wire. The normal condition can be set to 1 to 3 turns according to actual needs, The parking idle function refers to the slow operation of the equipment before completing the winding sequence. This function can reduce the impact on the brake and make the equipment complete the winding smoothly, especially for the winding technology that requires accurate positioning. This parameter needs to be set, and according to the different operating speeds of the equipment, the parameter should also be adjusted accordingly. The usual condition is 2 to 5 turns, and again, the direction of wire arrangement and winding, These two parameters are respectively set for the displacement direction of the winding line and the rolling direction of the main shaft. The winding line axis and the main shaft of the active winding machine are controlled by a controller, and there is a specific linkage connection. It is necessary to clarify the displacement direction of the winding line axis when setting the time. Many users reflect the device alarm during debugging, which is caused by equipment maintenance due to setting errors. The winding machine has a zero point check for positioning the winding line axis, If the equipment is started from zero, it is necessary for the winding shaft to move outward. If it is mistakenly set to move inward, it will cause the equipment to alarm. The rolling direction of the winding shaft should be based on the winding technology decision, and all settings should fully consider the needs of the winding technology.

A group coil has two or more coils, which are connected in series. This type of coil should first calculate the total length of wire required for the coil, and then remove and cut the wire from the coil.

Install the baffle and mold, start winding the first coil, remove the coil after winding, tighten it at the four corners, and then install the coil in the opposite direction on the winding machine to start winding the second coil. The same method can be used to wind the third coil. Three or more coils are generally divided into two groups and wound separately. After being wound, they are connected in series and combined into one group of coils. After the coil is wound, cut off the excess ends of the binding wire, flatten them, and store them in the designated location.

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