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Which is better for a fully automatic or semi-automatic winding machine manufacturer
A fully automatic wire winding machine is a machine that wraps linear objects onto specific workpieces. The fully automatic wire winding machine is a new type of machine that has just developed. In order to meet the requirements of high efficiency and high output, the fully automatic machine generally adopts a multi head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, using programmable controllers as the control core of the equipment, combined with mechanical arms, pneumatic control components, and execution accessories to complete automatic wire arrangement, automatic foot winding, and automatic wire cutting The production efficiency of this model is extremely high, greatly reducing the dependence on manual labor. One operator can take care of several such equipment at the same time, and the production quality is relatively stable, making it very suitable for processing occasions with high production requirements.
The basic structure of the fully automatic winding machine manufacturer's fully automatic winding machine is mainly composed of components such as the spindle system, winding system, CNC control system, mechanical structure, accessories, etc. Generally, the spindle system of our common fully automatic winding machine is driven by an AC variable frequency motor; The wiring system consists of a stepper motor, a displacement screw, and a moving light rod; The CNC control system is the control core of a fully automatic winding machine. It collects the rotation signal of the spindle and the displacement signal of the wire arrangement mechanism for linkage control. It also has functions such as speed control, counting, winding process setting, and data storage; The mechanical structure mainly includes the base of the equipment, shaft parts, and fixed support components, which are the main components of the winding machine; The accessories contain many components such as ceramic wire passing components, fixtures, standard connectors, etc. Some special winding machines are also equipped with components to complete specific functions.
So how does the fully automatic winding machine manufacturer's fully automatic winding machine operate? It is controlled by a CNC controller to respectively start and stop the spindle and the linkage operation of the wire arrangement mechanism. According to the set process, the winding of the spindle and the left and right displacement of the wire arrangement mechanism are achieved. When the number of coils reaches the set value, automatic shutdown is set. The function of the CNC controller has evolved from a single simple process to continuous operation of modern multi-step complex processes. Currently, its function can meet the processing requirements of common coils.
Whether it is a fully automatic winding machine or a semi-automatic winding machine, it is a device that wraps raw materials and objects onto corresponding components. Its use replaces manual winding, greatly improving labor productivity. It combines large components such as electric components, pneumatic components, transmission devices, and control systems to complete various complex operations such as automatic wire arrangement, winding, wire breaking, and twisting.
Generally speaking, the price of semi-automatic winding machines from manufacturers is relatively cheap, and some processing steps are not completely replaced by machinery, requiring manual correction and compensation operations. Moreover, if high-quality production is to be carried out, strict training of staff is required. The price of fully automatic winding machines is relatively high. If the production process is fully automatic, the requirements for employees are relatively low, and production can be carried out without training, which can save labor and improve productivity. Zhongshan Weiding Machinery Manufacturing Co., Ltd. sells winding machines with integrity. If you need them, please come and purchase them!
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