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Automatic winding machine intelligent diversification is the future development trend
Automatic winding machine development trend appears automation, intelligent, humanized, diversified trend, automatic winding opportunity more improve the work efficiency and the development of the coil line industry. Of course, with the development of the industry, more and more high requirements for automatic winding machine, the need to develop more efficient, energy-saving, multi-functional equipment.
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The intelligent design of automatic winding machine is to divide and design a series of functional modules based on the functional analysis of different functions or different performance and different specifications of a series of products within a certain range. Through the selection and combination of modules, different products are formed to meet the different needs of customers for automatic winding machine. For winding machine finished products, modular design can be summarized as: according to the requirements of users, on the basis of functional analysis, set up a series of functional units with performance (or use), different structure, and the same function can be interchangeable, as well as some special, independent parts, and then the single winding machine or flexible processing units.
The realization of automatic winding equipment spindle accurate stop is also an intelligent, there are two common implementation principles:
1, the main shaft system is equipped with brakes, common brake types include electromagnetic, pneumatic, friction and other categories, among which the electromagnetic brake is widely used Z, it has the characteristics of large braking torque, fast response time, convenient installation and so on. The control signal is generated by the controller system. After the brake gets the signal, the lock spindle can realize accurate parking.
2. Spindle inertia pre-control and inverter DC braking are used to realize accurate stop of the spindle. This realization principle requires the control system to do inertial pre-control of the equipment spindle, cut off the spindle power in advance, and use inertia and inverter DC braking to realize accurate stop of the spindle.
At present, most of the automatic winding machines in use have great safety risks. Once the operation is improper, the windings will not only become invalid, but also may cause serious injury to people's fingers. In order to reduce the waste rate of windings and increase the safety of wings, it is very necessary for automatic winding machine manufacturers to add winding machine protection devices on the equipment. Automatic winding machine safety protection device has intelligent, low cost, small size. The control is more accurate and has good economic benefits and development prospects.
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