Briefly describe the winding process and operation of automatic winding machines

The commonly used winding processes for automatic winding machines mainly include coils with medium to thick wire diameters, with a coil size of around 300 coils. This type of coil can greatly enhance the efficiency of the winding machine, which can be summarized as follows:

1. The wire diameter should not be too thin or too thick

2. The number of turns should not be too small

3. There should be no pauses during the winding process.

Pay attention to the appropriate tension of the wire, and do not use too much or too little force. When winding, focus on the correct number of turns in the coil, and do not use the wrong number of turns in the winding. The wire turns should be arranged neatly, and scattered arrangement is prohibited. When winding, it is prohibited to be loose or tight, and the force should be uniform.

Automatic winding machine is a widely used model in current commonly used winding applications. Compared to traditional manual winding, it has many advantages, such as high coil winding efficiency and uniform winding quality. However, many users are not aware that automatic winding machines also have some unsuitable winding processes, such as coils with many taps and coils with many pauses, which can affect the winding efficiency of automatic winding machines, Choosing the right automatic winding machine and applying the appropriate winding process can maximize the processing efficiency of the winding equipment and save labor investment.

Here are some technical introductions from the manufacturer of fully automatic winding machines:

Firstly, it is necessary to have a good understanding of the type and characteristics of the skeleton wire, the number of turns, the appearance material, and the winding speed: for example, self-adhesive wire, enameled wire, etc., the set wire diameter should be increased significantly. Due to the less smooth outer skin and lack of inertia characteristics, the winding speed of the thin wire should not be too slow, but it must be started by slow climbing to avoid breaking the wire. For thick wire, the speed should not be too fast (overspeed), but attention must be paid to whether the torque at medium and low speeds is sufficient, When using aluminum wire, please note that the tension should be adjusted to be much smaller than that of copper wire of the same thickness to prevent the wire diameter from becoming thinner, the outer edge paint from exploding, and affecting product quality. When using aluminum wire, the tension should be reduced, and the set wire diameter should be appropriately increased. Combining with one's own inflationary needs, one can take fewer crossing wheels.

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