A Brief Analysis of the Common Sense of Fully Automatic Winding Machines

The fully automatic winding machine is equipped with precise motion components and control systems, and its tension mechanism is also relatively precise, mainly equipped with two types: permanent magnet dampers and electromagnetic tensioners; There is not much difference in their setting methods. The main reason is that the wire passing method needs to be flexibly combined based on the size of the wire diameter. Thin wire needs uniform and stable tension control, while thick wire needs high tension and a certain degree of flexibility. When using it, it should be controlled according to the tension requirements. The reasonable control of tension plays a very important role in the shaping and aesthetic degree of the coil, and is also one of the important indicators in the setting process of the winding machine.

With the continuous introduction of new products and technologies, fully automatic winding machines have also developed rapidly in recent years, from pre set tension by spring machinery to electronic measurement and real-time adjustment to ensure stable tension. The electronic feedback control tension gauge is an accessory used on the new high-end winding machine, which can adjust the tension in real-time according to the fluctuations of the fully automatic winding machine. The electronic tension gauge adopts electromagnetic tension control. This type of tension gauge is mostly equipped with imported winding machines, with expensive accessories. In addition, it needs to be used in conjunction with new hosts and software, which makes its usage cost too high.

By utilizing more intelligent servo drive systems and sensing technology, servo drive systems have long been used in precision CNC lathes. With the continuous improvement of accuracy requirements for wire winding machines, the application of servo systems can improve the accuracy of the winding equipment spindle and wire arrangement mechanism, and improve the degree of wire winding alignment for processing coils.

The selection of a fully automatic winding machine mainly depends on the type of product you are winding, and whether the winding accuracy requirements are high or not. Generally speaking, there are three types of configurations for the tensioner: high, medium, and low. The winding machine manufacturer's servo tensioner for the winding machine is a high-end configuration, which is active wire feeding and has excellent stability. It is very helpful for situations with high requirements for fine wire and winding accuracy; The electronic tension device of the winding machine belongs to a medium configuration, which uses frictionless electromagnetic technology. The instability of tension caused by mechanical factors of the tension device is greatly reduced, and this type of tension device is used in most winding situations; Mechanical tensioners for winding machines - including magnetic force, mechanical friction tensioners, and magnetic damping tensioners. These tensioners are purely mechanical and rely entirely on mechanical components to generate tension. The basic configuration, mass production, winding accuracy, and tension stability errors of general factory winding machines are relatively large.

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