Describe the maintenance methods of the winding machine

The fault classification of wire winding machines includes electrical, mechanical, transmission, and pneumatic (if any), among which the electrical part is divided into strong and weak current. Generally, manufacturers of wire winding machines consider giving alarms to vulnerable and faulty parts in the design, use, and maintenance of their CNC systems. After the alarm circuit works, on the one hand, sound, light, and other alarm information is provided on the display screen or operating panel, On the other hand, issue protective instructions. Power off or stop the system to ensure safety and prevent the expansion of faults.

1. Make good use of various adjustable components:

Adjusting adjustable components such as the tension of the winding, screen voltage, and the starting position of the cable rack is an easy but effective method in maintenance. By adjusting adjustable components, some harmless faults can be corrected. If a winding machine that has been in use for many years is repaired in a certain enterprise, its system display screen is dim, and it works normally after adjusting the screen power supply voltage.

2. Spare parts replacement method:

In the maintenance of the fully automatic winding machine manufacturer's winding machine, the suspected faulty components are replaced with intact spare parts. After the maintenance personnel have basically determined the cause of the fault, this method can be used to quickly diagnose the fault range and put the winding machine into normal operation, and then return the damaged components for repair. This is a commonly used method of troubleshooting.

3. Environmental Quality Improvement Law:

For some very strange faults that cannot be identified by elimination and replacement methods, it is often necessary to start with the surrounding environment, which is generally divided into two types: power supply and space. The improvement of power supply can be achieved by using a stabilized isolation power supply to improve fluctuations from the power supply. For some high-frequency interference from the power supply, capacitance filtering method can be used to reduce faults caused by the power supply through these preventive measures. It is also necessary to increase and check whether the grounding is good. There are many reasons for spatial interference, such as dust and gas, foundation floating and vibration, spatial radiation interference, etc., which require experienced repair technicians and professional equipment from fully automatic winding machine manufacturers to detect and maintain.

4. Whole machine reset method:

In general, if the winding machine of a fully automatic winding machine manufacturer experiences a complete machine error caused by an instantaneous fault, the fault can be cleared by hardware reset or switching on the system power supply in sequence. If the system's working storage area is confused due to unstable voltage, insufficient voltage when unplugging and plugging circuit boards or rectifier switches, the system must be initialized and cleared. Before clearing, attention should be paid to keeping a backup record of the current data. If the fault cannot be eliminated after resetting and initialization, Perform hardware replacement diagnosis.

5. Develop trial operation procedures:

Compiling a reasonable program and successfully running it is the basis for determining the integrity of the entire system function. Some incorrect setting of winding parameters may cause system malfunctions or ineffective functions. Sometimes, due to user program errors, malfunctions and shutdowns can be caused. Therefore, a trial run program can be developed to check and correct user program errors to ensure their normal operation.

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