Winding method of transformer winding machine

Transformer winding machine is a professional equipment used for winding transformers. Compared to previous manual winding methods, the current equipment of transformer winding machine adopts CNC method, which is safer and faster. There are also different types and application ranges of transformer winding machines. Let's take a look together.

The commonly used wires wound by fully automatic winding machine manufacturers are mostly enameled copper wire (winding inductance coils of electronic and electrical products), textile wire (winding yarn strands and coils used in textile machines), as well as electric hot wire and soldering wire used in electric heaters, wires, cables, etc. There are various types of winding machines, and transformer winding machines are just one of them. According to their purpose, they can be divided into general and specialized types: general type consists of one or several wires suitable for installing various frame winding machines. Common general-purpose enameled wire winding machines include; A single head machine equipped with a circular winding shaft is called a "single head machine", and according to this type, there are double head machines, three head machines, and six head machines. A specialized type is a winding machine equipped with a fixed specialized winding clamp that can only wind one type of coil.

The transformer winding machines of fully automatic winding machine manufacturers have different winding methods, but many consumers are not particularly familiar with this. Their different winding methods are mainly as follows:

1. Precautions for winding circular coils with a transformer winding machine:

This type of coil is a common type of coil, mainly consisting of hollow coil and skeleton coil. The winding method of this type of coil is relatively simple, and it does not require high position of the winding wheel. It can be located at the front or rear of the coil. When designing the transformer winding machine, pay attention to the following points:

(1) Increase the correction value of wire diameter appropriately according to process requirements to adjust the spacing between lines;

(2) When setting the width, pay attention to the deformation of the skeleton. If it is a loose coil, the width should be appropriately reduced;

(3) Moderate tension adjustment, not easily too large or too small.

2. Precautions for winding square coils with a fully automatic winding machine manufacturer's transformer winding machine:

The typical example of this coil is the motor stator coil, characterized by a wide width, small diameter, and a wire diameter generally greater than 0. 5 mm, pay attention to the control of winding speed and tension during the winding of this type of coil. Generally, the outlet position of the wire arranging wheel is at the rear of the coil, which can avoid the swelling of the middle section of the coil. The winding speed should be adjusted according to the size and diameter of the coil diameter. Generally, the winding speed of the coil with a larger straight diameter is slower, and too fast speed will cause the shudder of the transformer winding machine and affect the quality of the coil.

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