A Brief Introduction to the Transmission System of the Fully Automatic Winding Machine by the Winding Machine Manufacturer

The fully automatic winding machine is divided into two parts: winding and winding, so the transmission part of the fully automatic winding machine is also independent of two parts. The transmission of the winding part is to transmit the rotation of the motor to the chuck, so that the chuck rotates according to the predetermined speed of the computer fully automatic winding machine research and development, and completes the winding action. The transmission of the wiring section is to convert the rotation of the stepper motor into translational motion and arrange the wiring according to technical requirements. The load and accuracy of the two parts are different. The winding part requires high speed and large load, but the accuracy requirement is not high. The winding part has low speed and light load, but the accuracy requirement is high. So in the entire structural design, the design quality of the transmission system is related to the accuracy, efficiency, and reliability of the entire system.

Most domestic automatic winding machine manufacturers refer to mechanical designs imported from Taiwan and use PLC as the core equipment for control, along with operators, pneumatic control components and accessories to complete automatic ventilation systems, automatic small feet, automatic adjustment, automatic loading and unloading of the skeleton, and other functions. The high production efficiency of the model greatly reduces manual dependence, and operators can take care of several sets of equipment while ensuring stable production quality, Very suitable for high demand processing situations.

The speed control mode of the fully automatic winding machine provided by the winding machine manufacturer is to adapt to coil processing technology. The fully automatic winding machine needs to be configured with adjustment of the spindle speed, and the lifting equipment should be configured according to different processing types. We are familiar with three categories: motor spindle motor, DC motor, and servo motor.

Belt transmission is a mechanical transmission that utilizes an intermediate flexible belt to transmit motion and power. The belt drive consists of a main wheel driven wheel and a belt tightly sleeved on two wheels. According to the working principle, belt transmission can be divided into two types: friction transmission and meshing transmission. There are flat belt transmission, V-belt transmission, circular belt transmission, and wedge belt transmission that rely on friction to transmit motion and power. The difference between them is the shape of the cross-section; The Timing belt transmission transmits motion and power by meshing the convex teeth on the inner surface of the belt with the slots on the pulley.

Flat belt transmission generates friction force by compressing the annular inner surface of the belt and the outer surface of the pulley. Common flat belts include canvas core flat belts, leather flat belts, woven flat belts, and composite flat belts. Generally, joints are used to connect into a circular shape, so the transmission is not smooth enough. Due to the softness and twisting of flat belts, in low-power transmission, they can be mainly divided into three types of transmission based on the relative position and rotation relationship of the shafts: open transmission - two parallel shafts with the same steering direction, which is a commonly used form; Cross transmission - two parallel shafts with opposite steering, used to change the direction of rotation; Half cross transmission - Two shafts are staggered, with an angle of usually 90 degrees, used to transmit the rotation between two staggered shafts in space. The belt is in a semi staggered state and is only suitable for one-way transmission.

Website: https://www.zhengtaifeng.com/