What are the differences between transformer winding machines and other products of winding machine manufacturers

Transformer winding machine is a specialized equipment used to wind transformer coils. During the production process of transformer coils, winding equipment is divided according to the voltage level or capacity of the transformer. There are automatic wire winding machines and foil coil winding machines for winding high and low voltage coils of distribution transformers; There are vertical and horizontal winding machines for winding large power transformer coils. Choosing appropriate transformer winding equipment is the key to producing high-performance transformers.

The transformer winding machine is different from other winding machines produced by automatic winding machine manufacturers. It belongs to slow running equipment. Generally, the parameters that need to be set for the transformer winding machine include: the slow running function setting is also a commonly used parameter, which mainly controls the slow running of the equipment during startup and shutdown, playing a soft starting and parking buffer role. The correct setting can allow the operator to adapt to the tension process when starting the winding machine, When the equipment is parked, buffering can provide more accurate parking; The number of turns setting is the number of turns that the equipment needs to run according to the production process. It is divided into the total number of turns and the number of turns corresponding to each step. When setting, it should be noted that the total number of turns is equal to the total number of turns in each step; The operating speed is used to control the rotational speed of the equipment during operation. The setting of the rotational speed needs to be determined in conjunction with the production process and the actual working conditions of the winding. Being too fast or too slow is not conducive to the formation of the coil. Rapid operation will not be conducive to the control of the operator, increase the vibration and noise of the equipment. Running at too low speed will greatly affect the production capacity and efficiency of the equipment, and also affect the torque output of the equipment spindle.

With the advancement of science and technology, generally speaking, there are no strict requirements for the operating environment of automatic winding machines produced by winding machine manufacturers. However, due to the large number of electronic components in automatic winding machines, they are afraid of direct sunlight, moisture, dust, vibration, etc. These can cause electronic components to corrode and deteriorate, or cause short circuits between components, causing abnormal operation of the winding machine, These issues should generally be taken into account when installing the machine.

For users, the main focus is on protecting the surrounding environment, such as not bringing umbrellas to the production site on rainy days and keeping the production site clean. The step-by-step function is used to control the sequence of equipment operation, which is generally determined based on the production process. The forming and winding of a coil is not only the winding of enameled wire, but also many other steps such as wrapping paper layer, wrapping insulation cloth, etc. Therefore, the correct setting of the step-by-step function will effectively exert the efficiency of the equipment.

The routine maintenance items for the transformer winding machine mainly include routine lubrication and cleaning, transmission system adjustment, brake adjustment, etc. Regular refueling and lubrication of each transmission component of the equipment is a routine maintenance content. When the equipment experiences abnormal jamming and unsmooth operation, it should be considered whether the component lacks lubrication. Daily cleaning of the equipment must be carried out, If a large amount of dust accumulates on electrical circuit boards and counting sensors, problems such as controller system malfunctions and inaccurate counting may occur; The adjustment of the transmission system mainly includes adjusting the tension of the transmission belt, checking the wear of the pulley, and checking the oil level of the reducer; Brake adjustment is a necessary item for regular maintenance of equipment. The control of the accuracy of the spindle parking position completely depends on the operation of the brake. After long-term and frequent operation of the brake, the brake pads will have a certain degree of wear and tear. It is necessary to adjust the position of the brake pads in a timely manner to ensure normal braking torque.

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