Discussion on the Future Development Direction of Transformer Winding Machines by Winding Machine Manufacturers

Release date: January 27, 2019 Author: Wei Ding Editor Click: 340

Transformer winding machines are composed of integrated circuits with numerous electronic components, and their insulation performance is closely related to environmental humidity. Excessive humidity can easily cause circuit boards to short-circuit and burn out; If the humidity is too low, it is easy to generate static electricity and may also puncture some electronic components. Therefore, excessive or low humidity can pose a potential threat to the transformer winding machine. Secondly, the ground vibration is strong, and many factories require motors to produce physical displacement actions such as dragging and vibration, which not only brings huge noise, but also the severe vibration caused by machine operation may cause damage to the transformer winding machine. Therefore, when placing the transformer winding machine, try to keep it as far away from the work site with a large earthquake source as possible; If the workplace cannot be changed, a sponge or bufferable object should be placed under the main body of the transformer winding machine to reduce the harm caused by vibration.

The common functions of transformer winding machines produced by winding machine manufacturers include preset number of turns, automatic parking, forward and reverse winding, automatic slot crossing, etc. In practical use, the first thing to pay attention to is to start and stop the winding slowly. The function of starting the winding slowly is to slow down the equipment after startup, in order to reduce the impact on the tension structure and enameled wire. The general situation can be set to 1 to 3 turns according to actual needs, The stop idle function is for the equipment to run slowly before the end of the winding sequence. This function can reduce the impact on the brake and ensure a smooth end of the winding process, especially for the winding process that requires precise positioning. This parameter must be set, and should be adjusted accordingly according to the different operating speeds of the equipment. Generally, it is 2 to 5 turns, followed by the direction of wire arrangement and winding, These two parameters are the settings for the displacement direction of the winding line and the rotation direction of the main shaft. The winding line axis and the main shaft of the automatic winding machine are controlled by a controller, and there is a specific linkage relationship. When setting, it is necessary to clarify the displacement direction of the winding line axis. Many users report equipment alarms during debugging, which is due to device protection caused by setting errors. The winding machine has a detection zero point.

At present, the common winding machines mainly focus on single head winding processing, and their functions are relatively single. Multi head linkage winding will greatly improve the working efficiency and output of the winding machine. This design can effectively reduce the complexity of the equipment, improve driving efficiency, facilitate process adjustment, and reduce maintenance. At present, multi head linkage technology has been used for the processing of electromagnetic coils, motor coils, and ballast coils; The winding machine is a step in coil processing, and future development will inevitably integrate multiple functions to achieve fully automated coil processing, testing, and completion of various auxiliary processes.

There are two directions for the future development of transformers: one is ultra-high voltage, large capacity, and the other is efficient, intelligent, compact, and low noise. The quality and economic and technical performance of transformers are not only influenced by structural design, but also largely depend on the manufacturing process and technical level of manufacturing equipment. In order to meet the increasingly strict requirements for transformer quality and performance indicators, we must improve the technical level of transformer foil winding machines, so that they can produce transformers that can meet the needs of national power development.

Zhengtaifeng

Machinery Manufacturing Co., Ltd. is continuously committed to the construction and production of transformer winding machines. Practice has proven that many faults can be reduced by following operating procedures.

Website: https://www.zhengtaifeng.com/