Industry information

Winding machine manufacturers share with you commonly used winding machine models in the manufacturing industry

Author:Vincent Huang Time:2023-04-17 Hits:


The widely used model, also known as CNC automatic winding machine, can automatically arrange wires and complete different winding requirements with different mechanical structures. It has many advantages such as high efficiency, easy maintenance, and high cost-effectiveness. Domestic manufacturers generally use CNC controllers, and some manufacturers also use self-developed controllers as the control core. CNC models are already a very mature model, Many winding machine manufacturers have made innovations and upgrades in terms of functionality and usage, and the range of products used has been continuously extended. As a widely used model in the market, the price of this model is much lower than that of a fully automatic winding machine, which costs tens of thousands of yuan. Depending on the different uses, the price ranges from thousands to tens of thousands. The disadvantage of this model is that one operator must be assigned to each machine. At present, the application of this model can be seen in some occasions such as ballast and inductance coil production.

Transformer winding machines are relatively common models, and their layout methods can be divided into horizontal and broken types. What we usually compare is that horizontal winding machines are specialized equipment used to wind transformer coils. Traditional transformer winding machines are compared to single models that are manually arranged and reshaped. Modern models already have an active winding series, and transformers are large electrical components, so the layout of winding machines is relatively large, The weight also varies from a few hundred kilograms to several thousand kilograms based on the level of the winding machine. Due to the continuous application of ancient skills in transformer winding machines, new models have become stronger in functionality. The presentation of flexible pre compression equipment has replaced traditional manual punching and shaping techniques, making the transformer winding process simpler.






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The servo precision winding machine is a product of today's high-tech combination and is currently an advanced and powerful model. The high-end model can fully simulate the wire arrangement action of human hands, and the spindle and wire arrangement are both equipped with high-precision servo motors. The control system adopts a PLC system with extremely high computing power, which has functions such as automatic calculation, automatic discrimination, error correction, etc. Due to the use of closed-loop control, So when there is a phenomenon of wire loss, the equipment can automatically correct. The high-resolution servo motor can ensure the stability of the equipment operation at high and low speeds. The accessory devices of this model are also relatively advanced, such as auxiliary demolding devices, active tension release racks, and electromagnetic automatic adjustment tensioners. Due to the use of a large amount of high-tech, the price is much higher than CNC automatic winding machines, Generally used in situations with specific requirements for coil parameters.

Semi automatic winding machine is a widely used model, also known as CNC automatic winding machine. It can automatically arrange wires, and different mechanical structures can complete different windings. There are many advantages, such as high efficiency, easy maintenance, and high ratio. Domestic manufacturers usually use CNC controllers.

The circular winding machine is a special specialized machine, with sideslip and belts being so common. It is a special model, and there have been no many technological changes since the appearance of the circular coil in airplanes. Currently, the nose part is mainly imported, and more commonly compared to Goldman Sachs and other brands in the United States. Imported heads have many advantages compared to domestic heads, such as exquisite craftsmanship and materials, usually using special alloys with excellent wear resistance, The nose can withstand tasks that require long-term processing, and some heads are designed with a segmented structure to store rings from top to bottom, making it more convenient and efficient. Circular winding machines generally have desktop organization and the main mechanical structure of the equipment, which are mainly divided into two categories: imported and domestic.







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