A Brief Discussion on the Coil Winding Process of Winding Machine Manufacturers

Some domestic enterprises' self-developed winding machines may encounter common problems when winding fine enameled wires and precious metal fine wires, such as wire breakage, irregular wire arrangement, and unstable tension control, which seriously affect the performance of products. In response to this situation, the manufacturer of fully automatic winding machines has developed a low-speed winding machine suitable for micro coils. Practice has proven that it can effectively solve these problems. The products wound with it have stable tension, neat wiring, beautiful appearance, and achieve a "mirror like" appearance.

Coil winding process: Firstly, by accurately confirming the positioning fixture, the concentricity and effective operation of the skeleton are ensured. When winding the coil, it is required to start from 0 and slowly and uniformly increase the speed to ensure that the winding spindle can operate stably, smoothly, and without shaking at any speed. In winding Ф When using 0.05mm alloy microfilaments, it is necessary to ensure that they are continuously threaded, neatly wound and arranged without scratches, obvious mechanical creases, laminations, and breaks, grooves, looseness, and equipment failures.

In order to meet the increasingly strict requirements for coil quality and performance indicators, we must improve the technical level of the winding machine manufacturers, so that they can produce coils that can meet the needs of various industries.

Whether it is a horizontal or vertical winding machine, mold production is crucial, especially in terms of dimensional accuracy, fit, and heat treatment requirements. A good product, the winding mold plays a crucial role in debugging, and it is entirely up to the technical personnel's ability to drive and control the product, equipment, and mold. It cannot be described in simple language, experience is very important. As the saying goes, if one is skilled in multiple tasks, seeing and doing more naturally leads to a higher level of debugging.

The reason why the coil is not formed is because the wire winding mold is unreasonable, and the inner and outer rings should be remade or repaired for breakage - the mold needs to be polished for poor pinhole pressure resistance. First, determine whether it is due to poor wire color or wire winding. It needs to be analyzed carefully, sometimes the two coexist.

Dimensional instability is mainly manifested in height, foot pitch/PIN foot angle. Different specifications of products have different causes, such as the wire material itself, winding molds, and winding parameters

A good technician from a fully automatic winding machine manufacturer is not only responsible for debugging the winding product, but also for quickly handling the above problems. Under stable product quality conditions, it is not easy to cultivate a good winding technician with fewer wires.

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