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How to distinguish between good and bad automatic winding machines from manufacturers
Automatic winding machine is a new type of machine developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic machines generally adopt a multi-head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, using programmable controllers as the control core of the equipment, cooperating with robots, pneumatic control elements, and executive accessories to complete automatic wire arrangement, automatic foot winding, and automatic thread cutting Automatic loading and unloading of skeletons and other functions. This type of machine has extremely high production efficiency, greatly reducing the dependence on labor. One operator can take care of several such equipment at the same time, with stable production quality, and is very suitable for processing occasions with high production requirements. This model has integrated many new technologies such as numerical control, pneumatic control and optical control, and its progressiveness and high-yield have attracted customers.
During the winding process of the fully automatic winding machine manufactured by the automatic winding machine manufacturer, you can hear very thin "uhn" movements, which are the movements of the motor rolling; When the shaft slides, you can hear the "scratch" movement of the guide rail sliding; Occasionally, there is a movement of the air pump releasing gas, which is generally pleasant to hear, and there is no sharp movement. Experienced people can distinguish whether the winding machine is abnormal or not through the movement.
Assuming that the screw is not tightened, or that the part needs to be installed with a screw, but the screw is not installed, the inertial impact force that occurs during the operation of the winding machine components may cause the parts to become loose, and in severe cases, a bump may occur. Therefore, when you hear a bump, you must shut down the machine and quickly inspect the equipment; Assuming that the base of the winding machine is not heavy enough, or that the floor is uneven, the winding machine will shake during operation, and there will be "da da da" movements; There is a lack of lubricating oil in the bearing, and a "sizzling" sound is heard in the bearing room of the winding machine; The steel ball in the bearing is damaged and there is a "gurgling" sound during operation; Loose rotor parts, such as loose counterweight screws on the inner fan blades of the cage rotor, or loose rotor shafts, can cause a knocking sound in the winding machine; When the shaft is bent or the bearing is worn, the winding machine may also experience vibrations and uneven conflicting sounds; "The abrasion of the paint on the electric wire constitutes the intersection of two electric wires, and there may be" Zizizi "movements. However, at that time, there was already a short circuit, which could seriously damage electronic components. Therefore, the usual inspection and protection is more important than compensation!"!
There are various types of fully automatic winding machines, each of which has its own unique advantages. This article focuses on the advantages of hollow coil winding machines: 1. Automatic loading and unloading function; 2. Easy to operate and set freely; 3. Modular design for easy maintenance; 4. Precision tension control, guaranteed quality; 5. Stable and reliable performance, high repetition accuracy; 6. High rigidity wire guide rail, stable winding; 7. Fully automatic operation without manual operation.
The winding machine is also becoming more and more mature and intelligent on its growth path, which conforms to people's consumption philosophy and vision.
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