How to Improve the Tension Control of Automatic Winding Machines in Winding Machine Manufacturers

The selection of a tensioner mainly depends on the type of product you are winding, and whether the winding accuracy requirements are high or not. Generally speaking, there are three types of tensioner configurations: high, medium, and low. The winding machine servo tensioner from the winding machine manufacturer is a high configuration. This type of tensioner is active wire feeding, with excellent stability, and is extremely helpful for situations where fine wires and winding accuracy requirements are high; The electronic tensioner of the winding machine is of medium configuration, which uses frictionless electromagnetic technology. The tension instability caused by mechanical factors of the tensioner has been greatly reduced. This type of tensioner is used in most winding situations; Mechanical tensioners for winding machines - including magnetic force, mechanical friction tensioners, and magnetic damping tensioners. These tensioners are purely mechanical, and the tensioners themselves rely entirely on mechanical components to generate tension. The basic configuration, popular type, winding accuracy, and tension stability errors of general factory winding machines are relatively large.

The fully automatic winding machine manufactured by the winding machine manufacturer is equipped with precise moving parts and control systems, and its tension mechanism is also relatively precise, mainly equipped with two types of permanent magnet dampers and electromagnetic tensioners; There is not much difference in their setting methods. The main reason is that the wire passing methods need to be flexibly combined according to the size of the wire diameter. Thin wires require uniform and stable tension control, while thick wires require high tension and a certain degree of flexibility. When used, they should be controlled according to the tension requirements. The reasonable control of tension plays a very important role in the shaping and aesthetic degree of the coil, and is also one of the most important indicators in the setting process of the winding machine.

With the continuous introduction of new products and technologies, tension meters have also undergone rapid development in recent years, from the previously pre-set tension of spring machinery to the current electronic measurement and real-time adjustment to ensure stable tension. Electronic feedback control tensiometer is an accessory used on new high-end winding machines. It can adjust the tension in real time according to the tension fluctuation. The electronic tensiometer uses electromagnetic tension control. This type of tension meter is mostly equipped with imported winding machines, and its accessories are expensive. In addition, it needs to be used with new hosts and software, which makes its use cost too high.

Using more intelligent servo drive systems and sensing technology, servo drive systems have long been used in precision CNC lathes. With the continuous improvement of the accuracy requirements of wire winding machines, the application of servo systems can improve the accuracy of the main shaft and wire arrangement mechanism of wire winding equipment, and improve the degree of wire winding alignment for processing coils.

Using a precision displacement transmission mechanism, there are many precision displacement parts in the equipment configuration of the automatic winding machine, and these parts are in a wear state during the use of the equipment. The configuration of high-precision ball screw and guide rail greatly improves the accuracy of each displacement part of the winding machine, and extends the service life of these wear parts.

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