Industry information

Winding machine manufacturers introduce several winding machines commonly used in the industry.

Author:Vincent Huang Time:2023-03-29 Hits:



Transformer winding machines are relatively common models, and the layout methods can be divided into horizontal type and broken type. What we usually compare is that horizontal winding machines are special equipment for winding transformer coils, while traditional transformer winding machines are single models that are all shaped by manual wire arrangement. Modern models have active wire arrangement series, and transformers are large electrical components, so the layout of winding machines is relatively large, and the weight varies from several hundred kilograms to several thousand kilograms according to the level of winding machines. Because of the continuous application of ancient skills in transformer winding machine, the new model has become stronger in function, and the appearance of flexible pre-compaction equipment has replaced the traditional manual punching and shaping skills, making the winding process of transformer simpler.


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Semi-automatic winding machine is a widely used model at present, which is also called CNC automatic winding machine. It can automatically arrange wires, and different mechanical structures can complete different windings. There are many advantages. Domestic manufacturers with high efficiency, easy maintenance and high ratio usually adopt CNC controllers.




The ring winding machine is a special special machine. Side slip and belt are so common that it is a special model. There are not many technical changes from the appearance of the ring coil to now. At present, the nose part is mainly imported. More commonly, compared with Goldman Sachs and other brands in the United States, the imported head has many advantages over the domestic head, such as exquisite technology and excellent wear resistance. The nose can withstand long-term processing requirements, and some heads are designed with split structure to store the ring change from top to bottom line. The ring winding machine is generally the desktop organization and the main mechanical structure of the equipment, which is mainly divided into two categories: imported and domestic price.




At present, the widely used model is also called CNC automatic winding machine, which can automatically arrange cables and complete different winding requirements with different mechanical structures. It has many advantages, such as high efficiency, convenient maintenance and high cost performance. Domestic manufacturers generally adopt CNC controllers, and some manufacturers use self-developed controllers as the control core. CNC models are already a very mature model, and many winding machine manufacturers have made innovations and upgrades in functions and uses. The series of products used has been continuously extended. As a widely used model in the market, the price of this model is much lower than that of automatic winding machine, which is tens of thousands of yuan. According to different uses, the price ranges from thousands to tens of thousands. The disadvantage of this model is that one must be equipped with an operator. At present, the application of this model can be seen in some occasions such as ballast and inductance coil production.




The servo precision winding machine made by winding machine manufacturer is a product of the combination of high and new technologies, and it is also an advanced and powerful model at present. The high-end model can completely simulate the action of wire arranging by human hands. The spindle and wire arranging adopt high-precision servo motors, and the control system adopts PLC system with extremely high computing power, which has the functions of automatic operation, automatic discrimination, error correction, etc. Because of the closed-loop control, the equipment can automatically correct when the wire arranging is out of step. High-resolution servo motor can ensure the stability of equipment operation at high and low speed. The accessory devices of this model are also advanced, such as auxiliary die unloading device, active tension pay-off frame, electromagnetic automatic adjustment Zhang Liqi, etc. Because of the use of a large number of high and new technologies, the price is much higher than that of CNC automatic winding machine, and it is generally used in occasions with specific requirements for coil parameters.









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