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Inspection and maintenance of automatic winding machine is more critical than repair.
In the whole process of winding, the automatic winding machine will hear a very small "uh-huh" sound, which is also the normal sound of winding operation; When the shaft rolls, you will hear the "scratch" sound of the slide rail rolling; Sometimes there will be the sound of steam released by the air pump, which is generally pleasant to hear, and will not produce a very unpleasant sound. People with work experience can tell whether the winding machine is abnormal through the whole process of noise. If the screw is not tightly installed or the screw must be installed at this position but not installed, the inertial impact force generated during the operation of the winding machine parts is likely to cause the parts to loosen, and when it is serious, it will cause collision. Therefore, it is necessary to ban the mechanical equipment and check the equipment quickly when hearing the knocking sound; If the base of the winding machine is not heavy enough, or the wooden floor is not convinced, the winding machine will sway in the process of operation, and there will be a "beep" sound; There is not enough grease in the shaft bearing, and a hissing sound is heard in the bearing room of the winding machine; The ball in the bearing is damaged, and there is a "glug" sound during operation; Loose rotor parts, such as loose bearing screws on the fan blades in the cage motor rotor, or loose motor rotor shaft, will make the winding machine produce impact sound; When the shaft is bent or the bearing is damaged, the winding machine will also produce vibration and uneven rubbing sound; The damage of the bright skin of the cable leads to the intersection of the two cables, and there will be a "tingling" sound, but at that time it has already caused a short circuit, which will seriously damage the electronic components, so the usual inspection and maintenance is more important than maintenance!
Clean the automatic winding machine and timely clean the dust and sludge outside the automatic winding machine. If there is a lot of dust in the surrounding environment, you can clean it once a day. 2. Check and clean the wiring terminal of the winding machine. Check whether the wiring screws in the junction box are loose and burned. 3. Check the fixing screws on the winding machine equipment, including anchor landing, end cover screws and bearing cover screws, etc. If any screws are found to be loose, tighten them in time. 4. Check the transmission device of the winding machine. Check the pulley and coupling of the automatic winding machine to see if they are broken and damaged, whether the installation is firm, and whether the belt and its coupling buckle are in good condition. 5, automatic winding machine start-up equipment inspection should be timely to clean the automatic winding machine start-up equipment, wipe the contacts, and check whether there are traces of burning in all wiring parts of the equipment, and whether the grounding wire is good. 6. Check and maintain the bearing device of the winding machine. After being used for a certain period of time, the bearing device should be cleaned in time and replaced with grease or lubricating oil. How often to clean and change the oil depends on the operation of the automatic winding machine, as well as the working environment, cleaning procedures and lubricant types. Under normal circumstances, the automatic winding machine needs to be cleaned and replaced with grease once after being used for 1-2 quarters. If the oil temperature is high, or the surrounding environment is poor and there is more dust, it is necessary to clean and change the oil frequently.
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