How to improve the reliability and efficiency of automatic winding machine?

Nowadays, in all fields, the manufacturing of automatic equipment has already replaced human workers to a great extent, as well as in the field of electromagnetic coil winding of electronic devices and electrical equipment. Many full-automatic winding machine manufacturers have already replaced the traditional manual full-automatic winding machine equipment, and the new automatic technology winding machine has replaced them, so that one person can see multiple machines, further improving productivity.

However, with the more and more refined management in the winding field, the performance test scheme of goods is higher, and the automation technology of winding machine has to be continuously improved. In short, winding machine manufacturers can survive by walking at the front end of technology, so how to improve the reliability and working efficiency of winding machine? What aspects should we start with?

1. Overall structure and appearance

Relatively speaking, the structure and appearance are relatively easy to complete, and it is only necessary to do more time in selecting materials, such as AC servo motor, pedestal and ball screw slide rail, but the higher the equipment, the more expensive the price, and the key is to select according to customer satisfaction.

2. Line organization

Line arrangement is the basis of high-precision line arrangement. Under the condition of high equipment, the design scheme of line arrangement should be effective and reliable, the Zhang Liqi should be matched better, and the nozzle should be selected better, so as to ensure the accuracy of line arrangement. Of course, this accuracy is not only determined by line arrangement.

3. Winding processing technology

The winding process is also very important. The higher the winding resistance is, the more complicated the winding is. Therefore, an effective winding process can ensure the winding stability and smoothness, including the setting of program flow.

4. Speed problem

Many basin friends expect the faster the speed of the winding machine, the better, so the higher the production will be. In fact, in many cases, there are many influencing factors. The overspeed operation of the automatic technology winding machine will not only increase the frequency of the power supply voltage of the winding machine, but also easily disconnect the damaged wire, so the effective speed and equipment must be determined according to the requirements.

5. Acceptance criteria

The key to the acceptance standard of wound motor stator includes turn-to-turn compression, grounding resistance, resistor, commutation, wave type, power value, etc. If the acceptance standard is up to standard while ensuring that the first four standards are met, the design scheme is effective.

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