The outstanding advantages of automatic winding machines over traditional manual winding machines

The automatic winding machine automatically arranges wires, has precise positioning, and strong process controllability. Traditional manual winding requires the participation of the winding worker throughout the entire process. The automatic winding machine realizes the automatic winding of flat wires, equipped with a stepper motor and precision screw rod. The precision of wire arrangement is much higher than that of manual winding. Through a dedicated control system, processes such as adding insulation paper to the coil, tapping in the middle, and insulation treatment at both ends can be achieved.

The automatic winding machine has stable tension and dense coils. The equipment uses a dedicated flat wire tension control mechanism, which can keep the wire constant during the winding process without damaging the enameled wire. Proper tension is the key to forming the flat wire. The use of an automatic winding machine can improve the consistency of coil weight and quality, making the coil appearance beautiful and the overall density high.

It is possible to produce coils that traditional winding techniques cannot or are difficult to produce. Due to the advanced computing power of computers, they can instantly and accurately calculate the amount of motion that each coordinate axis should move, thus synthesizing complex winding actions.

Manufacturers of automatic winding machines can achieve process automation and are flexible automation, resulting in much higher efficiency than traditional processes. Due to the memory and storage capabilities of computers, input programs can be memorized and stored, and then automatically executed in the order specified by the program, thereby achieving automation. The CNC winding machine can achieve automation of winding another coil by replacing one program, thus enabling the automation of single piece and small batch production, hence it is known as achieving "flexible automation".

The product positioning is different. Fully automatic positioning is suitable for users of medium to large enterprises, and ordinary positioning is suitable for general small enterprises or processing plants, which is relatively cost-effective.

Differences in design structure. The former tends to be fully automated, with a slightly more complex structure, but foolproof operation can greatly save time and improve efficiency; The latter is slightly inferior, with simple material selection and structure, and manual operation, which is not as efficient as the former.

Manufacturers of automatic winding machines have different manufacturing costs. The cost of fully automatic is higher, while the cost of regular mode is lower, which is also based on the consideration of diverse user groups.

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