What is the problem caused by the automatic winding machine

Automatic winding machine is one of the most popular winding machines in the batch production and processing of enameled wire coils. It has a series of characteristics such as automatic wire arrangement, automatic counting, high efficiency, and convenient use. This type of winding machine can be seen in the production and processing of common transformer coils, ballast coils, and electromagnetic coils. Upon careful analysis, these problems can be roughly divided into the following aspects.

1、 Problems caused by usage environment and power supply

The winding machine belongs to precision electrical equipment and has certain requirements for the operating environment. Dampness, dust, and vibration can all affect the normal use of the winding machine. For a winding machine that has been in such an environment for a long time, the wear and normal state of all components are abnormal; The normal supply of power is also very important. In environments with high voltage fluctuations, abnormal temperature rise, overheating, and electrical control system abnormalities may occur during winding. The winding machine controller is a very precise control system, and it has higher requirements for power supply. Customers with conditions should have dedicated circuit power supply, and circuit terminals should be equipped with voltage regulators.

2、 Problems caused by improper setting of winding parameters

The normal operation of the winding machine cannot be separated from the correct setting of the winding machine parameters. Incorrect parameter settings can also prevent the winding machine from working properly. Users should pay attention to setting the winding machine correctly based on the production process of the product when using it. Common winding machine parameters include starting point, winding width, total number of turns, starting winding slow, stopping slow, etc. The winding machine manual provides detailed explanations and application examples for these functions for users to refer to.

3、 Common problems caused by winding process and materials used

The correctness of the winding process determines whether the winding machine can wind the coil normally. An excellent winding process can provide processing efficiency and reduce wire loss. Conversely, an incorrect winding process causes the coil wound by the winding machine to not meet the design requirements, and the winding machine needs to use wire and skeleton during operation. These materials play a very important role in the normal operation of the winding machine, Poor quality enameled wire can cause uneven wiring, deformed skeleton can cause problems such as spindle shaking and edge stacking during winding of the winding machine.

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