Progressiveness and High Output of Automatic Winding Machine

Automatic winding machine is a new type of machine developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt a multi head linkage design. The design of the imported model adopts a programmable controller as the control core of the equipment, combined with robots, pneumatic control components, and execution accessories, to complete functions such as automatic wire arrangement, automatic entanglement, automatic cutting, and automatic loading and unloading. This type of production efficiency is extremely high, greatly reducing dependence on labor.

Operators can take care of multiple such equipment at the same time, and the production quality is relatively stable, making it very suitable for processing occasions with high output requirements. However, the model integrates multiple new technologies such as CNC, pneumatic, and optical control, with prices as low as tens of thousands of yuan, exceeding 100000 yuan. The price also makes many users exclaim, and due to the functional requirements of the equipment components using a large number of non-standard and customized parts, the maintenance process will be complex and the cycle will be longer in the event of a malfunction. Its advanced nature and high output still attract customers.

The overspeed operation of the fully automatic winding machine has another benefit, which can increase the frequency of the power supply voltage of the tested winding machine, or use an auxiliary winding machine to drag the tested winding machine to increase its speed. In addition, the method of improving the power supply and voltage frequency of fully automatic winding machines is currently using thyristor frequency conversion installation - frequency conversion power supply. The way to improve the speed is simple, reducing the excitation current or increasing the armature terminal voltage. However, the increase in terminal voltage is less than 130% of the rated voltage, and reducing the excitation current will result in a smooth increase in speed.

In this situation, it is a very severe test for an automatic winding machine. If it can support 2 minutes at an increased speed without deformation or other abnormal situations, such a fully automatic winding machine is considered qualified. When purchasing a fully automatic winding machine, people usually consider the price and whether it can meet their needs, but there is not much detail on how to inspect the equipment, so it is possible to have the automatic winding machine manufacturer conduct this experiment. When conducting overspeed experiments, it is recommended to use a distance tachometer as much as possible for measuring the rotational speed.

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