The use of fully automatic winding machines reduces reliance on manual labor

A fully automatic wire winding machine is a machine that wraps linear objects onto specific workpieces. The fully automatic wire winding machine is a new type of machine that has just developed. In order to meet the requirements of high efficiency and high output, the fully automatic machine generally adopts a multi head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, using programmable controllers as the control core of the equipment, combined with mechanical arms, pneumatic control components, and execution accessories to complete automatic wire arrangement, automatic foot winding, and automatic wire cutting The automatic loading and unloading of the skeleton and other functions greatly reduce the production efficiency of this model, which greatly reduces the dependence on manual labor. One operator can take care of several such equipment at the same time, and the production quality is relatively stable, making it very suitable for processing occasions with high production requirements

Speed regulation method of fully automatic winding machine: In order to adapt to the processing technology of the coil, the fully automatic winding machine needs to be equipped with spindle speed regulation function. The configuration of the winding equipment varies depending on the processing type. We are familiar with three types of spindle motors: AC motor, DC motor, and servo drive motor, and the speed regulation methods used by these motors have their own characteristics.

The speed regulation method of AC motors: This type of motor itself does not have speed regulation function, and it needs to use electromagnetic speed regulation devices or install frequency converters to achieve speed regulation function. In winding equipment, we commonly use frequency converter speed regulation method. The control system of the winding equipment controls the frequency converter to make the motor have speed regulation function, which also has energy-saving effect.

The speed regulation method of the DC motor of the winding machine manufacturer: The DC motor needs to convert the supplied power into DC power to drive the motor to run. Therefore, DC motors are equipped with DC speed control boards or brushless drivers to drive and control the motor. Due to the small size of the motor, it is widely used in small winding equipment.

The speed regulation method of servo drive motor: It belongs to the precision motion component and is suitable for high-precision winding equipment. It is used in conjunction with a dedicated driver to achieve closed-loop operation control. This type of motor is characterized by constant torque and closed-loop operation, which is used to meet the processing requirements of high-precision coils.

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