The wire wound by the winding machine is mostly enameled copper wire

The commonly used wires wound by wire winding machines are mostly enameled copper wire (winding inductance coils for electronic and electrical products), enameled aluminum wire, textile wire (winding yarn strands and coils for textile machines), as well as electric hot wires and soldering wires, wires, cables, etc. for winding electric heating appliances. There are various types of winding machines, which can be classified into general and specialized types according to their purposes; Universal type - suitable for winding machines of various products, as long as the corresponding molds and instructions are replaced, it can correspond to the processing of different products. Special type - a winding machine for a specific product.

Common specialized winding machines include: square transformers; Square transformer dedicated - (thin wire dedicated machine, thick wire dedicated machine) Ring transformer dedicated - (large ring machine, medium ring machine, small ring machine) Other types of transformer dedicated motor coil fan motor dedicated machine (base fan, ceiling fan, rotary fan). Toy micro motor dedicated machine; (Flying fork type, specialized winding head type). Series excited rotor coil special machine (electric tool). Partial horsepower motor, and special machine for high horsepower motor.

Special machine for inductance coil circumference and color code inductance. Small magnetic ring inductance coil dedicated machine. Speaker frequency division coil dedicated machine 4, fluorescent lamp (electronic energy-saving lamp) ballast dedicated machine. Other speaker voice coil speaker voice coil dedicated machines. Electric heating tube dedicated machine. Insulation tape wrapping machine. Special machine for textile yarn blooming. Winding machines can be divided into simple, semi-automatic, and fully automatic types according to their degree of automation. Electronic control methods include CNC microcontroller and IBM computer control. Classified into desktop and floor mounted machines by installation method. According to the degree of automation, it can be divided into fully automatic winding machines and semi-automatic winding machines.

Fully automatic type; A model emerged in response to the constantly rising demand for labor and product quality, pioneered by Japan. It can be combined into a highly automated device through motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. Usually, it can automatically arrange wires, wrap ends, break and clamp wires, twist wires, and load and unload materials. Operators only need sufficient raw materials and can replace them in a timely manner when there are no workpieces or copper wires to achieve continuous production. Usually, the number of shafts is high to achieve efficient production. Machines with a high degree of automation can meet the requirement for one employee to oversee multiple devices simultaneously.

Advantages: Operators can work directly without training, with high production efficiency, uniform product quality, and can work continuously for a long time. The price is higher than that of semi-automatic equipment, which requires a long time of operation to recover costs and generate benefits. It requires specialized technicians to operate the equipment, and the maintenance of faults is more cumbersome, making it difficult to replace product types. Suitable for mass production of a single mature product. The semi-automatic type is a widely used winding machine in China, which can only achieve automatic wire arrangement, and all remaining operations need to be completed by operators. Usually, the number of shafts is relatively small to match the operating time of the operator, making it convenient to replace different molds to produce different products. Advantages: Cheap price, some processes that cannot be completed by machinery can be manually completed, and equipment deviations can be adjusted and compensated by operators, making product replacement convenient.

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