Discussion on the Arrangement of Windings for Automatic Winding Machines by Winding Machine Manufacturers

Automatic wire winding machine is a machine that wraps linear objects onto specific workpieces. Applied to electroacoustic enterprises. Most electrical products require enameled copper wire (abbreviated as enameled wire) to be wound into inductance coils, which requires the use of a winding machine. For example: various electric motors, fluorescent lamp ballasts, transformers of various sizes, televisions. The mid range and inductance coils used in radios, line output transformers (high-voltage packs), high-voltage coils on electronic igniters and mosquito killers, voice coils on speakers, headphones, microphones, and various welding machines cannot be cited one by one. All of these coils need to be wound using a fully automatic winding machine from a factory.

AC motor is a widely used motor in the winding machine and automatic winding machine industry of fully automatic winding machine manufacturers. The AC motor of the winding machine has a relatively long lifespan in actual operation and is generally not easily damaged. However, there are a large number of AC motors in practical use, so it is often found that there are still many damaged AC motors in the winding machine. This is also why most of the motor repairs are for AC motors. The maintenance technology of AC motor windings mainly involves understanding and mastering the basic working principles, and learning to analyze the unfolding diagrams of various AC motor windings.

As long as you understand and master the drawing of the winding expansion diagram of the winding machine, and then obtain some parameters about the motor winding expansion diagram through the original (old) motor or manual, and draw the winding expansion diagram, it is not very difficult to follow the diagram and repair the AC motor winding in actual operation. The winding types and structures of AC motor winding machines are complex and diverse, but their working principles are basically the same; The main function of the stator winding is to generate a rotating magnetic field, and the electric energy absorbed from the power supply is transferred to the rotor through the rotating magnetic field, so as to drive the mechanical load Is to work, that is, to complete the work of converting electrical energy into mechanical energy; So, in AC motors, the stator is called the armature, and the stator winding is called the armature winding. Most of the rotor windings are cage rotor bars, which generally do not cause significant problems; The other few parts are wound, and the winding arrangement technology of the winding machine is basically the same as that of the stator. Therefore, in the maintenance technology of AC motor winding of winding machine, the main line that the winding produces rotating magnetic field should be grasped.

The winding of non densely packed coils requires determining the spacing parameter between wires according to the winding process requirements, which will be directly used for setting the control parameters of the winding machine; After determining this parameter, we need to make certain adjustments and settings for the accessories of the winding machine. The tension setting must be smaller than the conventional winding, and the speed setting of the winding spindle is also very important. The spindle speed must be low to avoid any loss of step between the winding and the spindle.

The winding process of non densely packed coils using automatic winding machines from manufacturers has become very mature. Users need to pay special attention to the setting of winding parameters, adjustment of supporting accessories, and various auxiliary operations during the winding process.

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