The manufacturer of automatic winding machines explains the types of tension devices for winding machines

In recent years, new models have developed. In order to meet the requirements of high efficiency and output, fully automatic models generally adopt multi head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, using programmable controllers as the control core of the equipment, combined with mechanical arms, pneumatic control components, and execution accessories to complete automatic wire arrangement, automatic foot winding, and automatic wire cutting Automatic loading and unloading of frameworks and other functions. The production efficiency of this type of automatic winding machine manufacturer is very high, greatly reducing the dependence on manual labor. One operator can take care of several such equipment at the same time, and the production quality is relatively stable, making it very suitable for processing occasions with high production requirements.

The shell of the fully automatic winding machine manufacturer's winding machine is like the clothes we wear. It is the appearance of the equipment, and the aesthetic degree of the shell greatly affects the appearance of the equipment. Its function is to wrap some components such as transmission parts and motors inside; The rack connects various components and provides a support and framework for each component. Depending on the model, the materials used in the construction of the rack vary greatly

The control core of an electrical component winding machine consists of a series of components such as human-machine interface, signal transmission, and electrical execution components. Currently, there are three common types of controllers: PLC+text, CNC dedicated controllers, and CNC controllers, which meet the requirements of high, medium, and low end use. Components such as spindle frequency converters and winding stepper motors are all components of the electrical system.

Parallel pay-off tension device This type of pay-off device is commonly used in the pay-off of automatic winding machine manufacturers' transformer winding machines. The advantage is that the pay-off line and winding point are parallel, requiring less space and not affecting the surrounding equipment. It is suitable for the pay-off of medium and large wire drums. Currently, this type of tension device generally uses friction damping to achieve tension, and some use electromagnetic brakes to achieve tension, This tension device has low cost and simple structure, requiring regular maintenance and replacement of friction plates.

The vertical pay-off tension device is a common structure suitable for plastic barrel type enameled wire pay-off. Its advantage is that the wire is not easily knotted, and the pay-off device requires a certain amount of wiring space during pay-off. This type of pay-off structure requires the enameled wire barrel to be placed vertically, and the enameled wire passes through devices such as a tension device and a wire pulley to achieve a 90 degree angle wiring. The vertical pay-off tension device is widely used, The investment in various technologies has led to rapid development in the performance of its tensioners. Common types of tensioners include friction type, electromagnetic type, magnetoresistive type, servo type, etc. Depending on the application field and performance requirements, different types of tensioners can be configured, with prices ranging from tens of yuan to hundreds of yuan.

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