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The application of metal materials in the winding machines of fully automatic winding machine manufacturers

Author:Vincent Huang Time:2023-04-14 Hits:



Winding machines, like other electrical equipment, require metal materials and electrical control systems and accessories, each playing a different role. The application of metal materials accounts for 60% of the winding machine materials of fully automatic winding machine manufacturers, and its material selection and application are particularly important.

The characteristics of metal materials can be roughly divided into two categories: process characteristics and usage characteristics. Process characteristics refer to the characteristics exhibited by metal during the processing and manufacturing process. When selecting metal materials as a production unit for wire winding machines, cutting processability is generally more important. Usage characteristics refer to the performance exhibited by metal parts in actual use, and usage characteristics determine the range of use and service life of the equipment.

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The selection of metal materials is generally based on processability and practical performance, and of course, the requirements for metal materials will vary depending on the load properties. The commonly used material selection for fully automatic wire winding machine manufacturers includes transformer wire winding machines, which generally choose cast iron structure, ordinary small wire winding machines that use aluminum casting, and medium-sized wire winding machines that generally use steel welding.

The commonly used functions of fully automatic winding machines produced by manufacturers include preset lap count, active parking, forward and reverse winding, active cross slot, etc. In practical use, the first thing to pay attention to is to start and stop the winding slowly. The function of starting the winding slowly is to slow down the operation of the equipment after startup, with the intention of reducing the impact on the tension structure and enameled wire. The general situation can be set to 1 to 3 turns according to actual needs, The parking idle function refers to the slow operation of the equipment before the end of the winding sequence. This function can reduce the impact on the brake and make the equipment smoothly end the winding, especially for the winding process that requires precise positioning. This parameter must be set, and should be adjusted accordingly according to the different operating speeds of the equipment. Generally, it is 2 to 5 turns, followed by the direction of wire arrangement and winding, These two parameters are the settings for the displacement direction of the winding and the rotation direction of the spindle.

Machinery Manufacturing Co., Ltd. strives to build a technical research and development team with a focus on science and respect for talent. We focus on every detail, control the quality of every component, and complete the assembly and debugging of equipment with lean thinking. Our R&D team has years of experience in developing winding machines or automation equipment, and can effectively respond to customer personalized needs.






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