Manufacturers of fully automatic wire winding machines talk about methods to deal with the occurrence of defective wire winding products

In the operation and processing of the fully automatic winding machine manufacturers' winding machines, problems such as poor winding and coil forming defects often occur. The production of these defects increases the labor cost and investment of copper wire and other materials for production units. Many production units are striving to reduce the occurrence of coil defects. Starting from the production process and equipment debugging process, let's first talk about the reasons for the occurrence of defective coils.

During the winding process, the skeleton and wire diameter, as well as the skeleton and fixture, all have matching properties, including various dimensions and winding parameters. On some special types of skeletons, mechanical design and processing often encounter situations where dimensions cannot be measured or cannot be accurately measured. These situations can lead to fixture jumping and wire movement errors during the winding process of fully automatic winding machine manufacturers, which are the reasons for the occurrence of defective coils.

The working environment of a factory can affect the work efficiency and production quality of workers. Many customers request factory inspection during their initial cooperation, which is to see whether the enterprise values 5S on-site management and whether the production environment of the enterprise meets the requirements of product production. If the production and operation environment of a company is dirty and disorderly, what can you do to improve work efficiency and quality. People need to be meticulous in order to be welcomed by others, and the same goes for businesses. A clean and tidy work environment will provide a sense of comfort, improve natural work efficiency, and improve production quality.

When the product quality is abnormal, corresponding statistical techniques should be adopted for analysis. The traditional quality control method is to inspect products, allowing good products to flow to the next process, and repairing or scrapping defective products. This approach can only obtain the current phenomenon of poor quality of the inspected products, and has little significance for improving product quality.

The quality of wire harness products should be considered in the design of wire harnesses. The immaturity or hidden defects in the design of wire harness products are one of the important reasons for the occurrence of defective products. Once put into production or delivered to customers for use, the consequences can be imagined. So product design should consider the feasibility of production technology and conduct mass production through multiple practical demonstrations.

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