Analysis of the types of winding machine faults in fully automatic winding machine manufacturers

The fully automatic winding machine manufacturer's winding machine is a typical electrical and mechanical processing production equipment, and the entire production and processing process is the organization and winding process of the structure between enameled wires. Forming a winding machine requires the use of many types of automation products, mainly including control systems, transmission control, motion control, human-machine interfaces, and sensors.

The fault classification of winding machines mostly includes electrical, mechanical, transmission, and pneumatic (if any) types. The electrical part can be divided into strong and weak currents, and the winding machine manufacturer usually considers giving alarms to vulnerable and faulty parts in the design, use, and maintenance of their CNC system. After the alarm circuit works, On the one hand, sound and light alarm information is provided on the display screen or operation panel, and on the other hand, a protective command is issued. Make the system power off or stop working to ensure safety and prevent further expansion of faults.

When checking problems, first start with the mechanical components and then inspect the electrical components. Only after confirming that the mechanical components are free of faults, can electrical inspections be carried out. It is necessary to examine the operation relationship between the circuit and the machinery in a targeted manner. First, start with the maintenance of common components and then inspect special components. Faults caused by component quality or assembly problems generally account for about 50% of common faults.

During maintenance, cleaning should be done first before maintenance. For electrical components that are heavily polluted by dust and oil, first clean them. In fact, many faults are caused by dirt and dust blocks. Once cleaned, faults are often eliminated, and the probability of power supply failure accounts for a high proportion of the entire faulty equipment. Therefore, checking and repairing the parameters of the power supply first can reduce the process of blind maintenance.

The main causes of faults in the winding machine are the inadequate maintenance system of the user unit and the lack of necessary regular maintenance and lubrication of the equipment. These faults are caused by abnormal temperature rise of the bearings, serious leakage of lubricants, discoloration of the bearings, and other issues. The solution is to establish a good equipment maintenance system, assign personnel to regularly maintain the equipment, and regularly oil and inspect the lubrication components, Timely supplement lubricants and choose appropriate lubricants, adjust the position of the housing shoulder in a timely manner, and remove foreign objects near the shaft lining.

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