What are the characteristics of the winding machine manufacturer's transformer winding machine

The structure of the transformer winding machine is mainly composed of the body, frame, main shaft mechanism, tail frame support, base and other components. Due to the weight of the transformer coil and the need to withstand external forces such as knocking and shaping during processing, the body and frame of the winding machine are made of steel with strong load-bearing capacity. According to the processing capacity of the machine, they are divided into three categories: small, medium, and large, and their load-bearing capacity is also different. Manufacturers of automatic winding machines manufacture transformers that can meet the needs of national power development.

The transformer winding machine of Weiding winding machine manufacturer uses PLC as the main controller to collect various input signals from production equipment and analyze and process them. The touch screen is used to set corresponding production process parameters, monitor the production process, and display alarm information, making it easy for operators to handle alarm events in a timely manner. The winding host is equipped with a high-precision rotary encoder on the shaft to detect the rotation angle and speed of the main shaft. The detection signal is input to the PLC to control the movement of the winding servo and the start and stop of the main shaft.

For the winding part, the winding spindle and the winding servo mechanism are mechanically decoupled, and the two are driven separately to form a servo system. The winding servo part serves as a slave mechanism and moves the corresponding distance with the rotation of the winding spindle. For the foil winding part, the tension is generated by the magnetic powder brake, and considering the variation of the foil radius at the uncoiling point, a tension open-loop control system is formed to basically ensure the constant tension; In terms of deviation correction, photoelectric analog deviation correction sensors are used to detect the position signal of the box material and input it into the PLC. The PLC controls the deviation correction servo mechanism to complete the deviation correction of the box material.

The fully automatic winding machine adopts automatic wire arrangement and automatic counting. Automatic cable arrangement is a follow-up system composed of a cable arrangement device and a spindle, which can move the corresponding distance in real-time with the rotation of the spindle. The follow-up performance of this follow-up system depends on the selection of hardware such as cable arrangement servo motors and program algorithms. Operators only need to set production parameters before winding, and the winding, winding, and other actions are all controlled by the main controller to complete the corresponding mechanisms. Automatic winding machines are more suitable for large-scale and high-quality production of transformer coils, and are currently widely used in many transformer factories.

The transformer winding machine of Weiding fully automatic winding machine manufacturer has a high degree of automation and production efficiency, and the coil quality is reliable. It can simultaneously wind three coils, with a winding accuracy of up to 0.01mm and a winding speed of up to 500r/min; Moreover, it can achieve simultaneous winding of wires, insulation layers, and end insulation, greatly improving the efficiency of wire winding; High precision tension control and fast dynamic response during wire and foil winding processes; The range of wire diameter and foil thickness that can be wound is large, and the size range of the finished coil is also large.

网站:https://www.zhengtaifeng.com/