What are the characteristics of the transformer winding machine manufactured by the winding machine manufacturer

The structure of the transformer winding machine is mainly composed of the body, frame, main shaft mechanism, tailstock support, base, and other components. Due to the weight of the transformer coil and the need to withstand external forces such as knocking and reshaping during processing, the body and frame of the winding machine are made of steel with strong bearing capacity. According to the processing capacity of the machine, they are divided into three categories: small, medium, and large, with different bearing capacities. Automatic winding machine manufacturers produce transformers that can meet the needs of national power development.

The transformer winding machine manufactured by the Weiding winding machine manufacturer uses a PLC as the main controller to collect various input signals from production equipment and perform analysis and processing. The touch screen is used to set corresponding production process parameters, monitor the production process, and display alarm information on the touch screen, facilitating operators to handle alarm events in a timely manner. A high-precision rotary encoder is installed on the shaft of the winding host to detect the rotation angle and speed of the main shaft. The detection signal is input to the PLC to control the movement of the winding servo and the start and stop of the main shaft.

For the winding part, the winding spindle and the wire arranging servo mechanism are mechanically decoupled, and the two are respectively driven to form a follow-up system. That is, the wire arranging servo part acts as a driven mechanism, moving a corresponding distance with the rotation of the winding spindle. For the foil winding part, the tension is generated by the magnetic powder brake, and taking into account the variation of the foil radius at the uncoiling position, an open loop tension control system is formed, basically ensuring a constant tension; In terms of deviation correction, a photoelectric analog deviation correction sensor is used to detect the position signal of the box material and input it to the PLC, which controls the deviation correction servo mechanism to complete the deviation correction of the box material.

The fully automatic winding machine adopts automatic wire arrangement and automatic counting. Automatic wire arrangement is a follow-up system composed of a wire arrangement device and a main shaft, that is, the wire arrangement device can move a corresponding distance in real-time with the rotation of the main shaft. The follow-up performance of the follow-up system depends on the selection of hardware such as the wire arrangement servo motor and the program algorithm. Operators only need to set production parameters before winding, while winding, winding, and other actions are all controlled by the main controller to complete the corresponding mechanisms. Automatic winding machines are more suitable for the production of large quantities and high-quality transformer coils, and are currently widely used in many transformer factories.

The transformer winding machine manufactured by Weiding Automatic Winding Machine Factory has a high degree of automation, high production efficiency, and reliable coil quality. It can simultaneously realize the winding of three coils, with a winding accuracy of up to 0.01 mm, and a winding speed of up to 500 r/min; Moreover, it can realize simultaneous winding of wires, insulating layers, and end insulation, greatly improving the efficiency of wire winding; High tension control accuracy and fast dynamic response during wire and foil winding; The range of wire diameter and foil thickness that can be wound is large, and the size range of the finished coil is also large.

网站:https://www.zhengtaifeng.com/