Automatic winding machine manufacturers teach you how to test and adjust the automatic winding machine.

Automatic winding machine is composed of computer control system, main machine, wire arranging mechanism and pay-off mechanism. Under the control of computer program, the main machine can realize slow start and stop, uniform speed operation, uniform and precise wire arrangement, forward and reverse winding, and ensure constant tension in the winding process; The wire arranging mechanism has the function of straightening wires, and the pay-off mechanism has the function of realizing the inversion of wire coils and automatic tracking. 　　

After purchasing the fully automatic winding machine made by the fully automatic winding machine manufacturer, it is necessary to power on the machine for no-load trial operation. This process is to check whether the winding machine is running smoothly and whether there is abnormal noise. As a debugger, it is also a process of getting familiar with the equipment. After getting familiar with the equipment functions, it is necessary to find out the corresponding equipment functions according to the winding process of its own products. According to the process, it is necessary to check whether the function of the equipment is consistent with the winding requirements. When purchasing the equipment, it is necessary to communicate with the equipment supplier in detail to avoid not paying for the equipment and the winding requirements after purchase. What should be paid attention to here is the allowable wire diameter, heavy load, width and accuracy of the cable arrangement of the equipment. These parameters are the basic data to determine whether the equipment meets the winding requirements.

After being familiar with the functions and parameters of the equipment, the debugging personnel also need to measure the tension adjustment of the winding machine and the data of the winding die. Generally, the larger the wire diameter used for winding, the larger the tension is. The tension adjustment range of equipment of different automatic winding machine manufacturers is different, and the tension required for using aluminum wire and copper wire is also different. The tension required for aluminum wire with the same wire diameter is smaller than that for copper wire, and the actual wire diameter wound on the die will become smaller if the tension adjustment is too large. If it is a thin wire, it will be broken and knotted. If the tension is too small, the coil will be swollen and the cable will be messy. Therefore, tension adjustment is a key setting. Different wire diameters have a safe tension range. The book "Safe Tension of Enamelled Wire" has a detailed introduction. Debuggers should carefully compare it. When measuring the winding die, it is necessary to pay attention to whether the width and height of the die match the winding rod. Too tight will affect the loading and unloading of the die.

When measuring the data of the winding die, it is necessary to pay attention to whether the width and height of the die match the winding rod. Too tight will affect the loading and unloading of the die, and too loose will lead to the shaking of the die and affect the cable laying effect. 　

The understanding of winding width is the distance from the winding start position to the winding end position. Usually, this value directly reflects the required winding length of the skeleton. When setting, it is necessary to consider the influence of the slight deformation of the used skeleton on the winding width, and a small value should be taken as the winding width by comprehensive measurement.

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