Structure and working principle of manual winding machine of new winding machine manufacturer

Fully automatic winding machine, with Japan as the pioneer, has emerged in response to the rising labor force and the high demand for product quality. It can be combined into a high degree of automation equipment by motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. Usually, it can automatically arrange wires, wrap heads, break wires, twist wires and load and unload materials. Operators only need to ensure sufficient raw materials, and can ensure continuous production when there is no workpiece or copper wire, usually with a high number of shafts to achieve efficient production. A machine with a high degree of automation can meet the requirement that an employee can take care of multiple devices at the same time.

The new manual winding machine mainly includes a winding mechanism, a supporting mechanism for supporting the winding shaft and a power mechanism for driving the winding shaft to rotate. The main shaft and the hollow shaft of the winding machine are connected together to form a winding mechanism, and the diameter of the main shaft hole is determined by the diameter of the multi-core copper wire after winding, and multi-core copper wires with different outer diameters can be wound by replacing the main shafts with different apertures. The hollow shaft has an axial hole, through which a single copper wire can be inserted and fixed at the tip of the main shaft of the figure winding machine. The number of teeth of the pinion and the big gear is different, and the transmission ratio is 1:5, which achieves the effect of speed increase and saves time and labor. The handle is a power-assisted mechanism, and the gear and the spool are driven to rotate by shaking the handle. The bottom plate and vertical plate are supporting mechanisms. Multi-core copper wire and single copper coin are squeezed in the spindle hole side by side, leaving only a very small gap. Shake the handle, make the spool rotate through gear transmission, and drive the single copper wire passing through the spindle hole to wind around the multi-core copper wire. Because the single copper wire is spirally wound on the multi-core copper wire, no additional external force is exerted on the multi-core copper wire in the winding process, and the multi-core copper wire moves outward along the axial direction by the spiral winding of the single copper wire, thus realizing uniform winding.

Firstly, one end of a single copper wire penetrates into the spindle and the hollow shaft from a through hole near the end of the spindle; Then, the multi-core copper wire with the insulation sheath removed is inserted into the spindle hole from the spindle, and the left hand grips the multi-core copper wire and the part reserved outside the spindle. The right hand shakes the handle to drive the spool to rotate through gear transmission, and the spool drives the thin copper wire to rotate around the multi-core copper wire, and the multi-strand copper wire does not rotate, so that the single copper wire is evenly wound on the multi-core copper wire inserted into the spindle hole, and then the wound multi-strand soft copper wire is wound into a ring to make a wire loop.

The workbench and foundation of the winding machine should be stable and durable, waterproof and anti-slip and corroded by harmful objects, so as to ensure no deformation or local subsidence. When the winding machine is placed in an environment that may be subjected to chemical liquid, oil or corrosion, the foundation should be protected. For example, the surface of the foundation is coated with acid-proof and oil-proof cement slurry sand, and drainage and liquid collection grooves are set.

The center of gravity of the winding machine manufacturer and the total center of gravity of the workbench and foundation are located in the same vertical line with the centripetal force of the bottom surface of the foundation. The foundation of large winding machine should be pre-pressed before machine installation. The quality of preloading is 1.25 times of the sum of the total quality of winding machine and the large quality of customer workpiece. Steel, sand and pebbles can be used for preloading. The preloading material should be evenly pressed on the foundation to ensure the foundation to sink evenly, and the preloading work should be carried out until the foundation no longer sinks.

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