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How is the high-quality coil of the winding machine wound out
Reasonable formulation and setting of winding process Everyone knows that the production of electrical coils must first formulate a complete production process, and make a standardized guidance and specification for the entire production process. Then the formulation of the process is very important. A reasonable process It can reduce the defect rate of the product and improve the production efficiency of the product. After the process is formulated, it is necessary to input the parameters involved in the process into the control system of the winding equipment. There is a certain gap between the design value and the actual value. It is necessary to make a reasonable adjustment and modification to the actual value reflected by the operator.
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Adjustment of accessory functions The winding machine has many accessory functions to assist the winding operation. The tension mechanism and the winding mold are very important accessories. The tension value directly affects the tightness of the coil, and the precise size of the mold will affect the wiring of the equipment. the accuracy.
The program setting of the winding machine. After purchasing the winding machine, the user should be familiar with the functions and performance characteristics of the winding machine. After being familiar with the function setting of the equipment, start with simple coil winding, and master the setting skills and skills of the equipment step by step. Generally, the manufacturer will provide technical training and on-site debugging when the user purchases the winding machine. Many users do not pay enough attention to this training opportunity. The on-site training of the manufacturer’s technicians is more easy to understand than the user’s own understanding of the manual. Operators should be more Only hands-on and more research can master the setting of the winding machine proficiently. The reasonable setting of the winding machine program is an important part of winding high-quality coils.
The winding machine manufacturer should set the winding parameters reasonably. The coil winding machines produced by Weiding winding machine manufacturers all use 32-bit ARM control chips. The system has a high degree of automation and is responsible for the linkage operation of all parts of the entire equipment. The parameter setting determines whether its operation meets the process requirements. Therefore, this requires users to set relevant parameters correctly and reasonably according to their own needs. Only in this way can the control system of the machine give full play to its role and wind beautiful coils.
The selection of the winding frame is a problem that many users ignore. In order to reduce the cost, choose inferior plastic or thin the side neck of the frame to cause serious deformation of the frame. Every step performed by the winding machine is controlled according to the program instructions. If the bobbin is severely deformed, the coil winding will exceed the winding range, and even change the electrical characteristics. Therefore, users must not be greedy for cheap when choosing a bobbin, which will affect the quality of the coil.
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