The improvement or design of the winding machine needs to integrate ergonomics to reflect humanistic care

With the development of the electronics industry, the demand for coils is increasing, and there are more and more varieties, from large-scale power transformers and generator windings to micro-coils for charging, coils for energy-saving lamps, and various electrical equipment. Coil used. The use of coils has popularized all aspects of human daily necessities, which has brought new development opportunities for the winding machine manufacturing industry. Among the various winding machines used, there are the earliest manual winding, mechanical automatic winding machines and winding machines in the form of mechatronics control. In recent years, the manufacturing level of domestic winding machines and the manufacturing level of imported winding machines have formed a fully automatic, multi-functional, efficient and automated production capacity. From coil production on-line, feeder, terminal winding to coil winding and off-line, etc., the process automation has been realized.

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The reasonable purchase of winding machines is a common topic in the industry. According to the different characteristics of the winding process of different winding machine manufacturers, choosing a suitable automatic CNC winding machine is the key point to ensure its winding efficiency.

First of all, on the premise of being economical and practical, according to the technological requirements of the coils required by the enterprise, solve the efficiency bottleneck of the enterprise, solve the winding efficiency of complex coils and the winding speed of high-precision and difficult coils; improve the working conditions of employees, reduce labor intensity, Improve business efficiency.

Then, refine the coil parameters, maintain the consistency of coil parameters and equipment exchange; concentrate the process, shorten the product operation cycle, reduce the disassembly and assembly of fixtures and production preparation time, and realize flexible automation and other issues.

In addition, targeted model selection should not blindly pursue high, precise, sharp, large and comprehensive equipment, but also should not buy equipment that others have eliminated for the sake of saving money. At the same time, there must be reliable technical support and guarantee, such as the company's management level, programming, operation, maintenance and repair capabilities of CNC equipment, to ensure that each winding machine is running in the best state, in order to give full play to the new equipment Function and Dip Dye.

The safety protection device of the winding machine should be designed and manufactured in combination with ergonomics, so that the protection device can achieve the principles of safety, reliability, matching design with mechanical equipment, simplicity, economy and convenience. The function of the safety protection device is to prevent the operator from being injured by the mechanical transmission mechanism when the operator misoperates. When the winding machine is running, when the operator's hand enters the danger zone, the infrared beam is blocked, the infrared light is reflected into the receiver, the sensor sends a feedback electrical signal to the logic control module, and the logic control module outputs a control signal to control the relay module. A resistor with an appropriate resistance value is connected in series with the pedal speed regulation circuit, and then the analog voltage of the inverter control circuit is changed to reduce the frequency of the winding inverter, thereby reducing the speed of the winding motor, ensuring the safety of the operator and making the workers Being able to put your hand out long enough to avoid getting hurt.

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