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Technological upgrade
Fully automatic winding machine manufacturers have developed under the development of electronic transformer technology:
Fully automatic data cable winding machine is a new model that has only been developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt multi-head linkage design. Most domestic manufacturers refer to Taiwan The design of imported models from other places uses programmable controllers as the control core of the equipment, and cooperates with manipulators, pneumatic control components and executive accessories to complete functions such as automatic wiring, automatic foot binding, automatic thread trimming, and automatic loading and unloading of the skeleton. The production efficiency of this model is extremely high, which greatly reduces the dependence on labor. One operator can take care of several such equipment at the same time. The production quality is relatively stable, which is very suitable for processing occasions with high output requirements.
A fully automatic winding machine is a machine that winds a wire-like object onto a specific workpiece. Scope of application: Electronic toy coils, electronic clock coils, electronic gift coils, electronic lock induction coils, mobile phone vibration motor coils, animal ear tag induction coils, various voice coils for earphones and speakers, card reader coils, ID/IC automatic Coin device coils, camera coils, digital camera zoom coils, laser head coils, special magnetic head coils, wireless electromagnetic-free mouse and mouse pad coils, automatic coin device coils, hearing aid coils, attendance machine coils, and solar turntable coils , solar swinger coils, coin detector coils, and brushless flat motor coils.
Fully automatic winding machines generally adopt a multi-head linkage design. Most of the domestic automatic winding machine manufacturers refer to the design of imported models from Taiwan and other places. They use programmable controllers as the control core of the equipment, and cooperate with manipulators, pneumatics, etc. Control components and executive accessories to complete functions such as automatic wire arrangement, automatic foot binding, automatic thread trimming, automatic loading and unloading of skeletons, etc. The production efficiency of this model is extremely high, greatly reducing the dependence on labor, and one operator can take care of With several such equipment, the production quality is relatively stable, which is very suitable for processing occasions with high output requirements. However, because this type of machine integrates many new technologies of numerical control, pneumatic, and light control, the price ranges from tens of thousands of yuan to more than 100,000 yuan, and the price also makes many users sigh.
With the development of science and technology, electronic transformers will also be continuously optimized to develop in terms of energy saving and material saving. Compared with R-type, CD-type and EI-type cores, wound-type toroidal cores can save more than 20% of core material costs due to less material consumption, and expand the scope of use in electronic transformers. Fully automatic winding machines follow the pace of electronic transformers. The prospect of transformers is the development direction of winding machines. Now winding machines generally wind UU series and EE series electronic transformers. Transformers will definitely go to the future. The toroidal direction is developing, and the current fully automatic winding machine has no way to fully automatically wind the toroidal transformer, so this is a breakthrough direction.
With the continuous development of electronic products in the direction of high precision and high integration, electronic transformers will inevitably become smaller and smaller. At this time, the winding machine must achieve high precision, and may even be accurate to 1-2 wires. This point It is not an exaggeration, the future circuit boards will definitely abandon the plug-in, and develop to the SMD. It is conceivable how fine the SMD transformer is.